April 2020, Vol. 247, No. 4

Tech Notes

Gas Pipe Upgrade Made Easy with Shur Stop

Spire Energy is a public utility serving more than 1.7 million customers in Alabama, Mississippi and Missouri, making it the fifth-largest publicly traded natural gas company in the United States. 

A recent upgrade project in the St Louis, Missouri, metro area required connecting two different pressurized polyethylene (PE) mains. The utility did not want to perform this operation by squeezing the PE pipe, because that would put excessive strain on the pipe. However, Spire needed a 100% stop off to complete the work in a safe environment.

“Because we had no isolation valves available in this area, we decided to go with Shur Stop, a Mueller brand,” said Ray Hill, drill and stop supervisor for Spire Energy.   

While relatively new for flow control in PE gas distribution systems, line stopping serves as a control or temporary valve. A line stopping system is inserted into the pipe using a hot-tap connection. To stop the flow of gas in the pipe, the line stopper and its housing are attached to an entry valve and mechanically lowered into the pipe. After the procedure is completed, the line stopper is removed and an integral plug is used to seal the hot tap connection.

The existing low-pressure, 8-inch (203.2-mm) PE main in St Louis was operating at 25 psi (1.72 bar) and needed to be connected to a new high-pressure, 8-inch main, which was operating at 60 psi (4.14 bar). The problem was workers could not increase the pressure on all the existing low-pressure mains at one time, so they had to use a stop to tie in only a portion of the low-pressure main. 

This meant Spire had to cut behind the stopper on the high-pressure line. The other portion of the low-pressure main was capped and continued to operate at 25 psi.   

“From the time you start drilling to actually achieving a 100% stop off, Shur Stop was faster than squeezing, and absolutely more reliable,” concluded Hill.    

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